Syncro

Corrugator Controls

Syncro

ProCare

ProQuality

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Syncro is Fosber’s cutting-edge, computer-based corrugator control system, designed to provide seamless integration and optimization across various machinery configurations. This flexible system allows for comprehensive control of both Fosber and non-Fosber equipment, adapting to different corrugator configurations with ease.

Syncro offers the capability to function as a complete corrugator controller or as a dedicated WetEnd or DryEnd controller, ensuring efficient operation tailored to specific production requirements. Its intuitive touch-screen interface provides operators with a centralized hub for monitoring, control, and diagnostics, streamlining workflows and enhancing operational efficiency.

In addition, Syncro is designed to interface seamlessly with Fosber’s suite of add-on packages, including ProCare, ProQuality, and RPS (RealTime Production Supervisor). These advanced solutions further enhance automation, quality control, and real-time production monitoring, allowing manufacturers to optimize performance, maintain product consistency, and maximize operational output.

With advanced automation and user-friendly controls, Syncro empowers manufacturers with precision, reliability, and adaptability optimizing corrugation processes for maximum productivity.

  • Fully Integrated Corrugator Control System
    • WetEnd Control
    • DryEnd Control
    • Process Control
  • Intuitive Screen Controls Allow for Easy Personnel Training
  • System is Designed to be Expandable for Future Enhancements
    • ProCare
    • ProQuality
    • RPS-RealTime Production Supervisor-Event Based DVR System
  • Distributed I/O Network on Standard Ethernet
  • Machine Alarm Diagnostics
  • 24 Hour Online Support

WetEnd Controls

  • Synchronized Splice Controls
  • Bridge Control for the Singlefacers
  • Interfaces with various WetEnd Machines and DryEnd Controllers
  • Paper Break Detection
  • Interface to Roll Stock Systems
  • Line Speed Reference Generation

DryEnd Controls

  • DryEnd Order Change Control (Gap/No-Gap)
  • Interfaces with various DryEnd Machines and WetEnd Controllers
  • Interface to Office Scheduling Systems
  • Interface to Material Handling Systems
  • Overhead & Machine Display Management
  • Line Speed Reference Generation

Process Controls

  • Automatically Monitors & Controls Machine Settings
  • Default Target Process Settings Using Paper Grades Categories
  • Customizable Settings for Specialized Board Grades
  • Device Monitoring and Control
    • Wrap Arms for SingleFacer, Standalone Pre-Heaters, & DoubleFacer
    • Glue Gaps for SingleFacer & Glue Machine
    • Steam Shower for SingleFace
    • Paper Tensions at Splicers & Bridge Brake
    • DoubleFacer Steam Pressure & Shoe Pressure
    • Water Decks
  • Closed-Loop Warp Control System
  • Up to 3 sensors across the web
  • Thermal Imaging

Reporting

    • Auto Print/Email Reporting
    • Export Capable
    • Historical Data Analysis with Snapshot
    • Real Time Data Analysis with RTM (RealTime Monitor)
    • Process Control setpoint Lookup

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